Thursday 8 September 2016

MEASURMENT

The word measurement is used to tell us the length,the weight,the temperature,the colour of a change in one of these physical entities of a material. Measurement provides us with means for describing the various physical and chemical parameters of materials in quantitative terms.Measurement is the result of an opinion formed by one or more observers about the relative size or intensity of some physical quantity.The opinion is formed by the observer after comparing the object with a quantity of same kind chosen as a unit, called standard. the result of measurement is expressed by a number representing the ratio of the unknown quantity to the adopted standard. the number gives the value of the measured quantity. to the adopted standard. this number gives the value is 10 times as large as 1 cm; the unit employed in expressing length.
                       The measurement standard is the physical embodiment of the unit of measurement as well as that of its submultiple value. This places a sizeable responsibility on the observer, he may be an engineer or a technician, to be certain that the standard used by him is accurately known and commonly accepted. Further, the procedure and apparatus employed for obtaining the comparison must be provable,i.e., accuracy can be reproduced any where in the world. This is essential so that measurements obtained by him can be accepted with confidence. For consistence and quantitative comparison of physical parameters, certain standard of mass, length, time, temperature and electrical quantities have been established. These standards are internationally accepted and well preserved under controlled environmental conditions.
                        The physical quantity or the characteristic condition which is the object of measurement in an instrumentation system is variously termed as measurand, measurement variable , instrumentation variable and process variable. The measurand may be a fundamental quantity (length,mass and time) a derived quantity (speed,velocity,acceleration,power,etc.) or a quality like pressure , temperature etc.

  • Pervariables or through variables which can be specified and measured at one point in spece. Examples are force, momentum, current and charge.
  • Transvariables or across variables which need two point (usually one point is the reference) to specify or measure them. Examples are displacement, velocity, temperature and voltage.
      Time is a variable having spatial independence.

Tuesday 6 September 2016

Basic Electronics

                                                Resistors :

   Resistance (R) is the physical property of an element that reduce the flow of current . The unit of resistance is Ohm ).

   Resistors provide a specific amount of resistance to a path in a circuit or wire.

   Resistivity (ρ) is the ability of a material to resist current flow. The unit of resistivity is Ohm-meter  (Ω-m)

    Ohm's Law:
           V = IR
I = Current measured in Amps
V = Voltage measured in Volts
R = Resistance measured in Ohms

Resistors can be either fixed or variable in value
Fixed resistors come in a variety of different shapes, sizes and forms
Axial lead resistors have the value of resistance printed on them or as a colour code
Surface mount resistors have a numerical code indicating a value.
Variable resistors are called potentiometers
There is a fixed value of resistance between two terminals

                    Fixed Resistor-Surface Mount

                       Fixed Resistor- Axial
     Variable Resistors

Variable Resistors

Capacitors
   A capacitor consists of a pair of conductors separated by a dielectric (insulator).

                                     (ε indicates how penetrable a susbtance is to an electric field)

 Electric charge is stored in the plates – a capacitor can become “charged”.

 When a voltage exists across the conductors, it provides the energy to move the charge from the positive plate to the other plate.

  
 Capacitance (C) is the ability of a material to store charge in the form of separated charge or an electric field. It is the ratio of charge stored to voltage difference between two plates.



Capacitance is measured in Farads (F)



                                      Inductors

  An inductor is a two terminal element consisting of a winding of N turns capable of storing energy in the form of a magnetic field.

  Inductance (L) is a measure of the ability of a device to store energy in the form of a magnetic field.

  It is measured in Henries (H)




Monday 5 September 2016

Instrumentation Documents – Types of Instrumentation diagrams

Ø Process Flow Diagrams (PFDs)
Ø Process and Instrument diagrams (P & IDs)
Ø Loop diagrams.

Process Flow Diagrams 
Ø Process Flow Diagrams (PFDs).
The interconnections of process vessels, pipes and flow paths of process fluids or gases is termed as Process Flow Diagrams
Ø Typical PFD diagram:
Shows the major interconnections of process vessels and equipment
omits details such as instrument signal
   lines and auxiliary instruments.

Process & Instrument Diagrams

ØProcess and Instrument diagrams (P&IDs)
A P&ID shows the layout of all relevant process  vessels,  pipes, and machinery
Instruments are superimposed on the
   diagram showing
üMeasured parameters
üControlled parameter

Ø A typical P&ID diagram shows
              The whole evaporator process to the compressor  as a unit, with details
  of the instruments
FIC- Flow Indicating Controller
FT- Flow Transmitter
PDT- Pressure Differential Transmitter
FV- Flow Valve
M- Motor-driven axial compressor
TT- Temperature Transmitter
TIR- Temperature Indicating Recorder.



Loop Diagrams

ØLoop diagrams
Is the interconnections of individual instruments, including:

üall the wire numbers
üterminal numbers
ücable types
üinstrument calibration ranges. 



Transmitter – Categories & Physical parameters

ØTwo basic categories are:
Analog
Digital
Ø
ØThe physical parameters that are monitored in a process are
Temperature
Level
Pressure
Flow
Chemical Analysis
Speed
ØOther parameters are Position (Linear & Angular), Vibration, weight…Etc.

Transmitter – Important points

ØCorresponding to each of the above there is a transmitter

ØEvery transmitter has a corresponding sensor and a transducer

ØThe output signal of the transducer will be low and it is conditioned and processed

ØThe transmitter converts this signal into standardized forms either 4-20 mA or 3-15 psi

ØIf digital signals are being used, the transmitter converts the signal to digital

ØIf it is a smart device the transmitter may convert the signal into two signals, both
analog & a digital signal. Smart devices also have the ability to superimpose a digital
signal over an analog signal.


Instrumentation – Introduction: Sensors & Transducers

ØSensor is a device that measures a physical quantity and converts it into a signal which
can be read by an observer or by an instrument
ØThis signal must be produced by some type of energy, such as heat, light, motion, or
chemical reaction. Once a sensor detects one or more of these signals (an input), it
converts it into an analog or digital representation of the input signal
ØSensors are used in all aspects of life to detect and/or measure many different
Conditions.



ØTransducer is a device that converts one form of energy into another form
For Example: A microphone converts sound into electrical impulses and a loudspeaker Converts Electrical impulses into sound (i.e., sound energy to electrical energy and vice versa)


ØFor Example: thermocouple, is able to sense changes in temperature and produce

output voltages.

Saturday 3 September 2016

Instrumentation – Introduction: Variables

ØList down the unit of variables listed below 

1
Length
2
Pressure
3
Temperature
4
Level
5
Flow
6
Humidity
7
Current
8
Voltage


Instrumentation Introduction: Devices & Controllers

ØMeasurement devices
Sensors
Transducers
Transmitters
Displays
Recorders
Data loggers
Data acquisition systems etc.

ØControlling devices
Programmable Logic Controllers (PLCs)
Distributed Control Systems (DCS)
Proportional Integral Derivative Controllers (PID).

Instrumentation – Introduction

Ø What is an Instrument?
Measures a physical variable in its units
Displays the variable in its units
Record the value of the variable in its units

Ø Purpose of Instrumentation
Measurement of parameters/variables
Permanent recording
Storing of data
Control of process variables within given limits
Maintain historic trends

Make analysis for the future.

Instrumentation

ØInstrumentation is the science of automated measurement and control
Ø Instrumentation is applied in various industry such as:
Cement plants
Pharmaceutical  plants
Oil & Gas plants

Machine Tools.